{"id":10508,"date":"2021-08-03T08:00:00","date_gmt":"2021-08-03T13:00:00","guid":{"rendered":"https:\/\/blog.misumiusa.com\/?p=10508"},"modified":"2021-10-29T15:37:45","modified_gmt":"2021-10-29T20:37:45","slug":"quabbin-industrial-ethernet-torsion-test","status":"publish","type":"post","link":"https:\/\/us.misumi-ec.com\/blog\/quabbin-industrial-ethernet-torsion-test\/","title":{"rendered":"Quabbin Industrial Ethernet Torsion Test"},"content":{"rendered":"\n<p>Quabbin provided us with another test report that complements the Rolling Bend Flex Test Report which can be found <a href=\"https:\/\/blog.misumiusa.com\/quabbin-rolling-bend-flex-test\/\" title=\"Quabbin Rolling Bend Flex Test\" target=\"_blank\" rel=\"noreferrer noopener\">here<\/a>.  This test shows the results of torsional stress on their <a href=\"https:\/\/us.misumi-ec.com\/vona2\/maker\/QUABBIN\/el_wire\/E1424000000\/E1424080000\/\" target=\"_blank\" rel=\"noreferrer noopener\">DataMax\u00ae cables<\/a>. Read on to see how many cycles the cables withstood!<\/p>\n\n\n\n<h5>Introduction<\/h5>\n\n\n\n<p>Continuous movement applications that force a cable to flex repeatedly will<br>subject the cable to various types of stress that can degrade performance and cause failure in the field. The most commonly recognized type of flex stress is the act of repeatedly bending a cable back and forth. This back and forth flexing is detailed under separate cover in the Quabbin,<a href=\"https:\/\/blog.misumiusa.com\/quabbin-rolling-bend-flex-test\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"Quabbin Rolling Bend Flex Test\"> Rolling Bend Flex test report<\/a>. However, a rolling bend isn\u2019t the only type of flex stress. The second lesser-known stress called torsional stress can also be at work in a continuous movement application. The focus of this report is torsional stress and the impact on the<a href=\"https:\/\/us.misumi-ec.com\/vona2\/maker\/QUABBIN\/\" target=\"_blank\" rel=\"noreferrer noopener\"> Quabbin Industrial Ethernet products<\/a>.<\/p>\n\n\n\n<p>As previously explained in the <a href=\"https:\/\/blog.misumiusa.com\/quabbin-rolling-bend-flex-test\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"Quabbin Rolling Bend Flex Test\">Quabbin, Rolling Bend Flex test report<\/a>, the testing has been designed to simulate the movement of a robotic arm. If we can use an analogy, the rolling bend flex cycle represents the bending and reaching of the robotic arm as it emulates a human arm bending at the elbow and possibly straightening to extend and grasp something. The scenario covers two of the three types of flex stress yet still leaves us to account for the third, torsional stress. Using the same analogy as above, we would see torsional (or rotational) stress come into play as wrist rotation. Just as a human arm includes a wrist capable of rotation, a robotic arm also needs to accommodate wrist-like motion for positioning tools and\/or to grasp objects. As the \u201cwrist\u201d rotates through the full field of motion, it can twist a control cable up to 360 degrees, similar to the visual picture of wringing out a wet towel. Obviously, these torsional forces must be considered during cable development in order to have a design robust enough to survive the intended purpose. Hence we arrive at the Quabbin Industrial Ethernet Torsion Test.<\/p>\n\n\n\n<p>Torsion tests were performed on Quabbin industrial Ethernet cables. The test is a 360-degree twist total per cycle (180\u00b0 in each direction) over 34\u201d of cable at 71 cycles per minute.<\/p>\n\n\n\n<h5>Testing Equipment<\/h5>\n\n\n\n<ul><li>8753E Network Analyser<\/li><li>DTX-1800 Portable tester<\/li><li>Quabbin torsion testing machine<\/li><\/ul>\n\n\n\n<h5>Resources<\/h5>\n\n\n\n<p>Torsion testing is done on the following Quabbin cables: 5025, 5026, and 5083. <\/p>\n\n\n\n<h5>Setup<\/h5>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter size-full\"><a href=\"https:\/\/blog.misumiusa.com\/wp-content\/uploads\/2021\/07\/Fig-1-Quabbin-Torsion-Test-Test-Set-Up.jpg\" target=\"_blank\" rel=\"noopener noreferrer\"><img loading=\"lazy\" width=\"1073\" height=\"782\" src=\"https:\/\/blog.misumiusa.com\/wp-content\/uploads\/2021\/07\/Fig-1-Quabbin-Torsion-Test-Test-Set-Up.jpg\" alt=\"\" class=\"wp-image-10509\" srcset=\"https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-1-Quabbin-Torsion-Test-Test-Set-Up.jpg 1073w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-1-Quabbin-Torsion-Test-Test-Set-Up-300x219.jpg 300w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-1-Quabbin-Torsion-Test-Test-Set-Up-1024x746.jpg 1024w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-1-Quabbin-Torsion-Test-Test-Set-Up-150x109.jpg 150w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-1-Quabbin-Torsion-Test-Test-Set-Up-768x560.jpg 768w\" sizes=\"(max-width: 1073px) 100vw, 1073px\" \/><\/a><\/figure><\/div>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter size-full\"><a href=\"https:\/\/blog.misumiusa.com\/wp-content\/uploads\/2021\/07\/Fig-2-Quabbin-Torsion-Test-Cable-Feed-1.jpg\" target=\"_blank\" rel=\"noopener noreferrer\"><img loading=\"lazy\" width=\"1492\" height=\"693\" src=\"https:\/\/blog.misumiusa.com\/wp-content\/uploads\/2021\/07\/Fig-2-Quabbin-Torsion-Test-Cable-Feed-1.jpg\" alt=\"\" class=\"wp-image-10511\" srcset=\"https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-2-Quabbin-Torsion-Test-Cable-Feed-1.jpg 1492w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-2-Quabbin-Torsion-Test-Cable-Feed-1-300x139.jpg 300w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-2-Quabbin-Torsion-Test-Cable-Feed-1-1024x476.jpg 1024w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-2-Quabbin-Torsion-Test-Cable-Feed-1-150x70.jpg 150w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-2-Quabbin-Torsion-Test-Cable-Feed-1-768x357.jpg 768w\" sizes=\"(max-width: 1492px) 100vw, 1492px\" \/><\/a><\/figure><\/div>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter size-full is-resized\"><a href=\"https:\/\/blog.misumiusa.com\/wp-content\/uploads\/2021\/07\/Fig-3-Quabbin-Torsion-Test-Top-Plate-Secured.jpg\" target=\"_blank\" rel=\"noopener noreferrer\"><img loading=\"lazy\" src=\"https:\/\/blog.misumiusa.com\/wp-content\/uploads\/2021\/07\/Fig-3-Quabbin-Torsion-Test-Top-Plate-Secured.jpg\" alt=\"\" class=\"wp-image-10512\" width=\"495\" height=\"676\" srcset=\"https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-3-Quabbin-Torsion-Test-Top-Plate-Secured.jpg 634w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-3-Quabbin-Torsion-Test-Top-Plate-Secured-220x300.jpg 220w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-3-Quabbin-Torsion-Test-Top-Plate-Secured-110x150.jpg 110w\" sizes=\"(max-width: 495px) 100vw, 495px\" \/><\/a><\/figure><\/div>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter size-full is-resized\"><a href=\"https:\/\/blog.misumiusa.com\/wp-content\/uploads\/2021\/07\/Fig-4-Quabbine-Torsion-Test-Rotation-End.jpg\" target=\"_blank\" rel=\"noopener noreferrer\"><img loading=\"lazy\" src=\"https:\/\/blog.misumiusa.com\/wp-content\/uploads\/2021\/07\/Fig-4-Quabbine-Torsion-Test-Rotation-End.jpg\" alt=\"\" class=\"wp-image-10513\" width=\"489\" height=\"486\" srcset=\"https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-4-Quabbine-Torsion-Test-Rotation-End.jpg 636w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-4-Quabbine-Torsion-Test-Rotation-End-150x150.jpg 150w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-4-Quabbine-Torsion-Test-Rotation-End-55x55.jpg 55w\" sizes=\"(max-width: 489px) 100vw, 489px\" \/><\/a><\/figure><\/div>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter size-full is-resized\"><a href=\"https:\/\/blog.misumiusa.com\/wp-content\/uploads\/2021\/07\/Fig-5-Quabbin-Torsion-Test-Bottom-Clamp.jpg\" target=\"_blank\" rel=\"noopener noreferrer\"><img loading=\"lazy\" src=\"https:\/\/blog.misumiusa.com\/wp-content\/uploads\/2021\/07\/Fig-5-Quabbin-Torsion-Test-Bottom-Clamp.jpg\" alt=\"\" class=\"wp-image-10514\" width=\"454\" height=\"474\" srcset=\"https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-5-Quabbin-Torsion-Test-Bottom-Clamp.jpg 669w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-5-Quabbin-Torsion-Test-Bottom-Clamp-288x300.jpg 288w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-5-Quabbin-Torsion-Test-Bottom-Clamp-144x150.jpg 144w\" sizes=\"(max-width: 454px) 100vw, 454px\" \/><\/a><\/figure><\/div>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter size-full is-resized\"><a href=\"https:\/\/blog.misumiusa.com\/wp-content\/uploads\/2021\/07\/Fig-6-Quabbin-Torsion-Test-Bottom-Plate-Secured-1.jpg\" target=\"_blank\" rel=\"noopener noreferrer\"><img loading=\"lazy\" src=\"https:\/\/blog.misumiusa.com\/wp-content\/uploads\/2021\/07\/Fig-6-Quabbin-Torsion-Test-Bottom-Plate-Secured-1.jpg\" alt=\"\" class=\"wp-image-10516\" width=\"474\" height=\"582\" srcset=\"https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-6-Quabbin-Torsion-Test-Bottom-Plate-Secured-1.jpg 650w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-6-Quabbin-Torsion-Test-Bottom-Plate-Secured-1-244x300.jpg 244w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-6-Quabbin-Torsion-Test-Bottom-Plate-Secured-1-122x150.jpg 122w\" sizes=\"(max-width: 474px) 100vw, 474px\" \/><\/a><\/figure><\/div>\n\n\n\n<p>Weight is added to the lower carriage to keep the cable taut. The lower carriage can move as the cable is twisted and becomes shorter to avoid breaking the cable. The test is set to a 360-degree twist total per cycle (180 in each direction).<\/p>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter size-full is-resized\"><a href=\"https:\/\/blog.misumiusa.com\/wp-content\/uploads\/2021\/07\/Fig-7-Quabbin-Torsion-Test-1lb-Weight.jpg\" target=\"_blank\" rel=\"noopener noreferrer\"><img loading=\"lazy\" src=\"https:\/\/blog.misumiusa.com\/wp-content\/uploads\/2021\/07\/Fig-7-Quabbin-Torsion-Test-1lb-Weight.jpg\" alt=\"\" class=\"wp-image-10517\" width=\"447\" height=\"424\" srcset=\"https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-7-Quabbin-Torsion-Test-1lb-Weight.jpg 837w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-7-Quabbin-Torsion-Test-1lb-Weight-300x285.jpg 300w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-7-Quabbin-Torsion-Test-1lb-Weight-150x142.jpg 150w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-7-Quabbin-Torsion-Test-1lb-Weight-768x729.jpg 768w\" sizes=\"(max-width: 447px) 100vw, 447px\" \/><\/a><\/figure><\/div>\n\n\n\n<h5>Test Description<\/h5>\n\n\n\n<p>In order to ensure that the cables were able to withhold continuous 360-degree rotation, data is recorded before, during, and after the torsion test. The halfway point is 1.5 Million cycles and the final is 3.25 Million cycles. All testing is done while the torsion machine is running insuring that the cable can perform while being rotated in real-time. The testing of the cable follows Quabbin standard procedures.<\/p>\n\n\n\n<h5>Results<\/h5>\n\n\n\n<p><a href=\"https:\/\/us.misumi-ec.com\/vona2\/detail\/222303607522\/\" target=\"_blank\" rel=\"noreferrer noopener\">5025<\/a>, <a href=\"https:\/\/us.misumi-ec.com\/vona2\/detail\/222303607522\/\" target=\"_blank\" rel=\"noreferrer noopener\">5026<\/a>, and 5083<\/p>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter size-full\"><img loading=\"lazy\" width=\"1742\" height=\"396\" src=\"https:\/\/blog.misumiusa.com\/wp-content\/uploads\/2021\/07\/Fig-8-Quabbin-Torsion-Test-Results.jpg\" alt=\"\" class=\"wp-image-10518\" srcset=\"https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-8-Quabbin-Torsion-Test-Results.jpg 1742w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-8-Quabbin-Torsion-Test-Results-300x68.jpg 300w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-8-Quabbin-Torsion-Test-Results-1024x233.jpg 1024w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-8-Quabbin-Torsion-Test-Results-150x34.jpg 150w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-8-Quabbin-Torsion-Test-Results-768x175.jpg 768w, https:\/\/us.misumi-ec.com\/blog\/wp-content\/uploads\/2021\/07\/Fig-8-Quabbin-Torsion-Test-Results-1536x349.jpg 1536w\" sizes=\"(max-width: 1742px) 100vw, 1742px\" \/><\/figure><\/div>\n\n\n\n<p>As you can see, Quabbin cables pass the torsion test for tough applications and high-cycles. Be sure to check out Quabbin DataMax\u00ae Cables <a href=\"https:\/\/us.misumi-ec.com\/vona2\/maker\/QUABBIN\/el_wire\/E1424000000\/E1424080000\/\" target=\"_blank\" rel=\"noreferrer noopener\">here<\/a>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Quabbin provided us with another test report that complements the Rolling Bend Flex Test Report which can be found here. This test shows the results of torsional stress on their DataMax\u00ae cables. Read on to see how many cycles the cables withstood! Introduction Continuous movement applications that force a cable to flex repeatedly willsubject the cable to various types of [&hellip;]<\/p>\n","protected":false},"author":59,"featured_media":10519,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"om_disable_all_campaigns":false},"categories":[1137],"tags":[1074,1075,1076,1070,1077],"aioseo_notices":[],"gutentor_comment":0,"_links":{"self":[{"href":"https:\/\/us.misumi-ec.com\/blog\/wp-json\/wp\/v2\/posts\/10508"}],"collection":[{"href":"https:\/\/us.misumi-ec.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/us.misumi-ec.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/us.misumi-ec.com\/blog\/wp-json\/wp\/v2\/users\/59"}],"replies":[{"embeddable":true,"href":"https:\/\/us.misumi-ec.com\/blog\/wp-json\/wp\/v2\/comments?post=10508"}],"version-history":[{"count":5,"href":"https:\/\/us.misumi-ec.com\/blog\/wp-json\/wp\/v2\/posts\/10508\/revisions"}],"predecessor-version":[{"id":10525,"href":"https:\/\/us.misumi-ec.com\/blog\/wp-json\/wp\/v2\/posts\/10508\/revisions\/10525"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/us.misumi-ec.com\/blog\/wp-json\/wp\/v2\/media\/10519"}],"wp:attachment":[{"href":"https:\/\/us.misumi-ec.com\/blog\/wp-json\/wp\/v2\/media?parent=10508"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/us.misumi-ec.com\/blog\/wp-json\/wp\/v2\/categories?post=10508"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/us.misumi-ec.com\/blog\/wp-json\/wp\/v2\/tags?post=10508"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}