Punch Coating

View and compare coating variations available for Die Mold products.

MISUMI Standard Offering

TiCN Coating

HW Coating

HX Coating

RW Coating

Coat thickness (µm)

3-5

3-5

3-5

2-4

Hardness

3000HV

3000HV

3000HV

3100HV

Processing method

PVD

PVD

PVD

PVD

Processing temperature

about 450 °C

about 450 °C

about 450 °C

about 450 °C

Heatproof

about 400 °C

about 400 °C

about 400 °C

about 1000 °C

Color tone

TiCN Coating

HW Coating

HX Coating

RW Coating

Wear resistance

A

A

A

A+

Peeling resistance

A

A+

A+

A+

Heat resistance

B

B

B

A

Features

Effective for more wear resistance of blade by TiCN film

By WPC® treatment, increase surface hardness and toughness of base material, and improve adhesion with TiCN

By nitriding treatment, increase surface hardness and toughness of base material and improve adhesion with TiCN

More suitable for using heavy thickness material from low coefficient of friction and high harden coating

By WPC ®  treatment, increase surface hardness and toughness of base material and improve adhesion with Al-Cr film

More suitable for using high tensile material from high harden coating and high heat resistance

Lead-Time

+ 1  day

+ 1  day

+ 17 days

+ 13 days




 

RX Coating

Dicoat®

DLC Coating

NW Coating

WPC® treatment

Coat thickness (µm)

2-4

4-7

0.1-0.2

0.1-0.2

10 (harden depth)

Hardness

3100HV

3200-3500HV

3000HV ~

3000HV ~

1000HV

Processing method

PVD

Surface hardening by diffusion

PVD

PVD

-

Processing temperature

about 450 °C

about 1,000 °C

about 200 °C

about 200 °C

-

Heatproof

about 1000 °C

about 500 °C

about 500 °C

about 500 °C

-

Color tone

RX Coating

Dicoat®

DLC Coating

NW Coating

WPC® treatment

Wear resistance

A+

A

A+

A+

A

Peeling resistance

A+

A+

A

A+

-

Heat resistance

A

B

B

B

as based material

Features

By nitriding treatment, increase surface hardness and toughness of base material and improve adhesion with Al-Cr film

More suitable for using heavy thickness material with high tensile strength from low coefficient of friction, high harden coating and high heat resistance

Effective for more wear resistance of blade. DICOAT® punch is coated with a 4~7μm vanadium carbide(VC)film.

 Specific coating for non-steel, like aluminum or copper

Effective adhesion resistance from high hardness and low coefficient of friction

By WPC® treatment, increase surface hardness and toughness of base material and improve adhesion with DLC film

By shot fine particles with high speed to base material, increase toughness and durability

Lead-Time

+ 17 days

+ 2 days

+ 12 days

+ 12 days

+ 1  day

Dayton Lamina Standard Offering

DayKool™ (XCR) (Cryogenic Treatment)

DayTride® (XN) (Nitriding Process)

XVP

XPS

Coat thickness (µm)

0

0

2-4

0

Hardness

as based material

1323 HV

3000HV ~

as based material

Processing method

Cryogenic Treatment using liquid nitrogen

Salt Bath Nitriding

PVD

high-speed polish

Processing temperature

about -185 °C

about 500 °C

about 450 °C

20-25°C

Heatproof

as based material

400-450 °C

400 °C

N/A

Color tone

DayKool™ (XCR) (Cryogenic Treatment)

DayTride® (XN) (Nitriding Process)

XVP

XPS

Wear resistance

A

A

A

A

Peeling resistance

N/A

N/A

A

N/A

Heat resistance

N/A

B

B

N/A

Features

A cryogenic steel conditioning process used in addition to heat treating.  It's stabilization of the molecular structure of the steel, which helps with wear and durability An efective way to achieve optimum toughness, improved strength, and dimensional stability. Used primarily with hard, thick materials.

A low temperature, cost effective surface application that treats all exposed surfaces. Provides increased dimensional stability. Ideal for punches and die buttons.

A thin coating provides superior hardness (harder than carbide). Super-smooth on the point helps reduce galling and maintenance. Ideal for higher-than-normal punching frequency.

Super-smooth polish on the point to reduce galling and improve punch life. Use with the appropriate coating for your application to maximize punch life and reduce maintenance costs. Excellent for extruding applications.

Lead-Time

+ 1  day

+ 3 days

+ 3 days

+ 0 days



 

XNM

XCD

XCDH

XCDP

Coat thickness (µm)

2-4

2-4

2-4

4-7

Hardness

2000HV ~

5000HV ~

5000HV ~

2800HV ~

Processing method

PVD

PVD

PVD

PVD

Processing temperature

about 450 °C

about 150 °C

about 150 °C

about 150 °C

Heatproof

500 °C

400 °C

400 °C

270 °C

Color tone

XNM

XCD

XCDH

XCDP

Wear resistance

A

A+

A+

A+

Peeling resistance

A

A

A

A

Heat resistance

B

B

B

C

Features

A solid lubricant coating. Provides both lubricity and wear resistance not available from other PVD or CVD processes. Ideal for aluminum, copper, pre-painted, and galvanized steels.

Diamond-like carbon coating. Combines high hardness with an extremely low coefficient of friction. Good protection against abrasive and adhesive wear. Ideal for aluminum.

Super-smooth combined with advanced DLC coating for a very low coefficient of friction with extremely high wear resistance.

Super-smooth combined with a DLC coating for a very low coefficient of friction with high wear resistance. Excellent for stamping aluminum.

Lead-Time

+ 12 days

+ 8  days

+ 8  days

+ 14 days



 

DayTiN® (XNT)

TiCN (XCN)

DayTAN™ (XAN)

ZertonPlus™ (XNA)

Coat thickness (µm)

2-4

2-4

2-4

2-4

Hardness

2300HV ~

3000HV ~

3400HV ~

3200HV ~

Processing method

PVD

PVD

PVD

PVD

Processing temperature

about 450 °C

about 450 °C

about 450 °C

about 450 °C

Heatproof

580 °C

400 °C

850 °C

1100 °C

Color tone

DayTiN® (XNT)

TiCN (XCN)

DayTAN™ (XAN)

ZertonPlus™ (XNA)

Wear resistance

A

A

A

A

Peeling resistance

A

A

A

A

Heat resistance

B

B

A

A+

Features

Excellent wear resistance and lubricity. Not recommended for stainless steel, copper, or nickel. A good general-purpose coating.

Ultra-hard (harder than carbide), thin coating. Provides superior abrasive wear resistance and lubricity. A very good generalpurpose coating for all materials. Upgrade over XNT.

Ultra-hard (harder than carbide), high-aluminum coating. Provides high temperature resistance. Well-suited for applications where surface heat is generated. Ideal for HSLA, dual phase, and TRIP steels. Upgrade over XCN.

Superior hardness (harder than carbide); provides superior abrasive wear resistance and excellent lubricity. Provides highest temperature resistance, thermal shock stability, & hot hardness

Lead-Time

+ 3  days

+ 3 days

+ 4 days

+ 7 days



 

XNP

XNAProgress (XNAP)

CRN

Coat thickness (µm)

2-4

2-4

2-4

Hardness

3100HV ~

3200HV ~

1800 -2100HV

Processing method

PVD

PVD

PVD

Processing temperature

about 450 °C

about 450 °C

about 450 °C

Heatproof

400 °C

1100 °C

650 °C

Color tone

XNP

XNAProgress (XNAP)

CRN

Wear resistance

A

A

A

Peeling resistance

A

A

A

Heat resistance

B

A+

A

Features

The ultimate coating for improved resistance to galling; excellent wear resistance, superior surface finish, and high lubricity. Ideal for extruding and forming applications.

Ultra-hard coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress. A good alternative to TD coating without the dimensional changes associated with that process.

Excellent adhesion, high toughness, and good corrosion resistance. Primary applications are metal forming (copper, brass, & bronze), metal die casting, and plastic injection molding.

Lead-Time

+ 8 days

+ 12 days

+ 7 days