inCAD Library
inCAD Library

Please read before use

What is inCAD Library?

  • Helpful application examples for mechanical engineers.

The Concept of inCAD Library

  • Online application library with a range of ideas for all manufacturing industries.
  • Save design time and learn new design applications when you are concepting new machines.

Disclaimer

  • MISUMI may not offer all parts in each application design. Available parts can only be purchased separately not as a unit shown in each application design.
  • MISUMI does not guarantee quality, accuracy, functionality, safety or reliability for the combination of the parts in each application example. Accept these points prior to use.
  • 2014 Copyright MISUMI
  • The data cannot be used for any purposes (including sales promotion) except for designing your machine.
  • All associated CAD is free. Misumi reserves the right at its sole discretion to cancel, terminate or modify this offer.
  • MISUMI may change, add or delete application examples posted without prior notice.
  • MISUMI assumes no responsibilities for any damage incurred resulting from your use of the Service or any change, addition or deletion by MISUMI of the application examples for any reason whatsoever.

inCAD Library Features

  1. Get great new design ideas for these application examples.
  2. Over 300 design application ideas
    collected from dozens of industries!

  3. Find application examples quickly! Search by function, workpiece shape, etc.

  4. Download the CAD models for each application example.
  5. Log in to download free CAD models.
    Download CAD for the entire application example!

Good IDEA! button

Click the Good IDEA! Button when you like an application example!

*Can only be clicked once per application example.

  • Upper right corner on the page of application example details

  • Pop-up dialog for CAD data downloading

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No.000065 Position Indexing Mechanism

120° equally divided rotation lock mechanism.

Toggle Clamps

Product name Toggle Clamps -Free Attachable-?
Part number MC02-3
Features Allows to mount the handle on the desired section and at the desired angle.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

The mounting position and the handle layout are suitable for this application example.

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Available sizes

■Toggle Clamps (Side Push-pull, Free Mounting Direction)

Material 1018 Carbon Steel
Surface Treatment Main body: Trivalent Chromate
Shaft: Nickel Plating
Stroke(mm) 66.7
Tightening Force (N) 3138
Weight(g) 750
Open-Close Angle of Handle 180°
Main Body Width 40
Overall Height (Fully Pushed Position) 134
Overall Length (Fully Pushed Position) 169.2
Accessory Steel Bolt

* Please see the product pages for shape details and dimensions.

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Ball Plungers

Product name Ball Plungers?
Part number BPU12
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Click feeling is obtained through the operation

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Available sizes

■Ball Plungers (Economy)

Type Body Ball Spring Spacer Operating Temperature
Material Surface treatment Material Hardness Material Material
Light load 4137 Alloy Steel Trivalent Chromate 52100 Bearing Steel 55HRC- Spring Steel 304 Stainless Steel -30-80℃
Heavy load
Extra heavy load

■Sizes and Dimensions

Screw Dia.
(Coarse)
Nose Body length
(mm)
Diameter Stroke
M3 φ1.5 0.5 7
M4 φ2.5 0.8 9
M5 φ3 12
M6 13
M8 φ4 1 15
M10 φ5 1.2 16
M12 φ7.1 1.8 20
M16 φ9.5 2.5 25
M20 φ11.9 4.5 40

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Performance info.

■Speeds / Loads (Load Info.) of Ball Plungers

Load type
Screw Dia.
(Coarse)
Nose Light load Heavy load Extra heavy load
Diameter Stroke min. max. min. max. min. max.
M3 φ1.5 0.5 1 2 1.5 2.9 2.2 5
M4 φ2.5 0.8 2 4.9 3.9 9.8 2.5 12.5
M5 φ3 2.9 9.8 4.9 19.6 11.2 24.1
M6 4.9 14.7 9.8 29.4 17.7 33.4
M8 φ4 1 6.9 19.6 12.7 39.2 21.4 45.3
M10 φ5 1.2 8.8 24.5 18.6 49 23.5 58.7
M12 φ7.1 1.8 9.8 29.4 19.6 58.8 24.1 62.3
M16 φ9.5 2.5 15.7 49 29.4 98 43.6 116
M20 φ11.9 4.5 53.9 98 78.4 147.6 84.6 196.6

*Min. is the initial load, and max. is the load when the nose is fully compressed.

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Handle

Product name Revolving Grips - Ergonomic Type
Part number GRMK13
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Good workability

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Available sizes

■Ergonomic Handle

Mechanism Mechanism / Grip Screw
Material Surface treatment Material Surface treatment
Fixed 1018 Carbon Steel Chrome Plating 1018 Carbon Steel Chrome Plating
Rotary 1018 Carbon Steel
2024 Aluminum Alloy Shot Blasted
Chrome Plating

■Sizes and Dimensions

Size
(mm)
Screw Dia. (Coarse)
1018 Carbon Steel, Polypropylene 2024 Aluminum Alloy
13 M5 M8
16 M6
20 M8
25 M10 M10

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IDEA NOTE 120° rotation lock mechanism (Screw position indexing).

Use a 120 degree equally divided rotation index to fasten the workpiece screws .

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).
    5. Policy of Third Parties
    You may be required to separately agree to third party's policies if you use third party software to create or browse the Data or use a third party’s CAD data. In this case, the Company does not assume any responsibility for defects of such CAD data or the software of the third party or violation of their rights. Understand them before use.

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The dimensions of the MISUMI parts in the Data, which can be specifed at 1mm intervals, can be edited under historical data.
    6. The Data including the third-part components are made by the Company.

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  • * Unit assembly Data consists of some sub-assemblies.
       It is configured so that each sub-assembly unit can be used as it is or edited.

Application Overview

Purpose

  • A fixture designed to align the screw holes of two parts.

Points for use

  • Manual alignment operation.

Target workpiece

  • Cylindrical part (Resin material)
    Dims.: Part 1 φ32 x L36, Part 2 φ42 x L39
  • Fit
    Part 1: φ32 ±0.2, Part 2: φ32.4 ±0.2

Design Specifications

Operating Conditions or Design Requirements

  • External dims.: W260 x D150 x H201
  • Toggle clamp stroke: 65.7mm

Selection Criteria for Main Components

  • Toggle clamp
    • Side push type is selected for required horizontal motion.

Design Evaluation

Verification of main components

  • Verify that the ball plunger has sufficient stopping force.
  • Ball plunger stopping force and handle operation force
    • Handle operation force: 14.2N or more
    • Ball plunger: 9.8~29.4N (Stroke: 1.8mm) selected
  • Spring load
    • Calculation formula: Reaction force F = kx + S
    • Assumed load: F = 24.0N
    • Initial load: S = 9.8N
    • Assumed deflection under pressure: x = 1.3mm
    • k = (F-S) / x = (24.0 - 9.8) / 1.3 = 10.9
    • Spring constant will be: k = 10.9N/mm

Other Design Consideration

  • A ball plunger is used as a simplified lock mechanism.
  • Each workpiece part is mounted on a rotating support bearing.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample Picture MISUMI Part Number
For Price and Days to ship click on Part No.
Quantity
1 Toggle Clamps MC02-3 1
2 Bearing W/ Housing BGRC6002ZZ-30 1
3 Ball Bearing B7200 1
4 Plunger BPU12 1
5 Revolving Grip Handles GRMK13 3
6 Parallel Keys KEDS5-10 1
7 Rubber Mount Currently not available 4
8 Flat Head Cap Screws SFB4-8 4
9 Metal Washers WSSS15-10-1.5 1
10 Metal Washers WSSS20-6-5 1
11 Metal Washers WSSS20-15-2 1
  • The part list above only contains MISUMI parts.
    Part list download (CSV) includes MISUMI and third party components used in this example.
  • For price and shipping date see the Web Order System.
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).
    5. Policy of Third Parties
    You may be required to separately agree to third party's policies if you use third party software to create or browse the Data or use a third party’s CAD data. In this case, the Company does not assume any responsibility for defects of such CAD data or the software of the third party or violation of their rights. Understand them before use.

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The dimensions of the MISUMI parts in the Data, which can be specifed at 1mm intervals, can be edited under historical data.
    6. The Data including the third-part components are made by the Company.

    Page top

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