In our previous post about remote systems, we shared their benefits and touched on possible applications. You can read up on the topic here. In this post, we dive into a few application examples of how remote systems can be used.
Stamping Die
Application:
Detecting a workpiece on the die to prevent empty shots or double sheets.
Previous Problem:
- During die changeover, handling and maintaining pin connectors can be difficult and time-consuming.
- Continuous wear and tear on connectors and cables.
After Remote System Solution:
- Added a remote system that sends power to 8 proximity switches and transmits their switching state.
- Eliminating manual wire connection at die change-outs simplifying the process.
Feed-Bar
Application:
In the press line where feed-bar is used, type and position of the gripper vary according to the type of work pieces. In the die exchanging, feed bar also needs to be changes. The exchange process has been reduced by using a remote system
Previous Problem:
- Cable breakages from stress.
- Time loss for connection/disconnection of the connector at changing feed-bar
After Remote System Solution:
- Efficiency in feed bar exchange is improved
Conveyor Shuttle
Application:
The conveyor shuttle motion is triggered by confirming the loading or unloading of the work piece.
The remote system sends power to proximity switching and transmits their signals.
Previous Problem:
- Cable breakages from stress.
- Visual confirmation is required for a location that is impossible to hardwire.
After Remote System Solution:
- Eliminated stress points and cable breakage problems.
- Full automation is made possible.
Two-Sided Jig
Application:
A two sided jig is used to accept work pieces of different profiles. The remote system supplies power to a proximity switch for detection and transmits the switching state of the sensor.
Previous Problem:
This application experiences cable breakages due to turning stress.
After Remote System Solution:
- Eliminated stress points therefore eliminating cable breakage problems.
- Also increased space savings inside of the machine.
Moving Pallet
Application:
Weld side member is placed on the pallet. 8 proximity switches are used to confirm seating of the side member on the pallet. Spatter resistant surface makes the cleaning easy even after spatter contamination.
Previous Problem:
- Connection failure cause by spatter and other contaminants caused unnecessary stop of the production line.
- Maintenance required for contact pins.
After Remote System Solution:
- Eliminated unnecessary stop of the production from spatter and other contaminants.
- Eliminated maintenance of the contact pins with the non-contact system.
- Spatter resistance surface eliminated spatter accumulation.
To explore more about B&Plus remote systems, visit our dedicated page here.
Works Cited
B&Plus. (n.d.). http://www.b-plus-kk.com/usa/downloads/. Retrieved from B&Plus.
