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All About O-Rings: Benefits, Material Selection, and Applications

Written by
Michael Cox

Published on
May 15, 2025

2 min read

There are several types of mechanical seals to choose from, each with their own features and use cases. O-rings are a type of mechanical seal that is used in a wide range of industries.

This article provides an overview of material, benefits, and applications. 

What Are O-Rings

An O-ring, like all gaskets, is designed to create a barrier between two surfaces, preventing leakage of fluids or gases.

The O-ring is placed into a groove to secure them in place, then compressed between two surfaces. When the system comes under pressure, the O-ring is squeezed against the opposite wall of the groove, maintaining a seal across a wide range of pressures. This makes them essential components in a wide array of applications, including pumps, cylinders, and connectors.

The Benefits of O-Rings

O-rings are known for their low cost, durability, and versatility. When properly maintained, they are suitable for use in a wide variety of applications, particularly in fluid power systems, such as pneumatic and hydraulic cylinders.

O-rings are ubiquitous across many industries including automotive, aerospace, and many others. Their ease of replacement and low cost provide an economical solution, allowing operators to replace the O-ring rather than the more expensive components that they are used in.

O-Rings Material Selection

O-rings are available in diverse range of materials, each suited to specific industrial applications. The material selection for O-rings depends on factors such as:

  • Chemical compatibility
  • Seal pressure
  • Lubrication requirements
  • Durometer Hardness
  • Size
  • and Cost

Common O-rings materials include:

  • Polyurethane
  • Polytetrafluoroethylene (PTFE)
  • Fluorocarbon (FKM)
  • Neoprene
  • Nitrile rubber (NBR)
  • and Silicone

The most common materials being NBR and silicone.

Nitrile Rubber

Nitrile rubber offers excellent resistance to lubricants and greases and comes at a relatively low cost.

Additionally, the chemical and physical resistance of nitrile rubber can be tailored by modifying its acrylonitrile content or altering the curing process, enabling it to meet specific application needs.

Standard grades of NBR exhibit resistance to mineral oil-based lubricants, greases, and many types of hydraulic fluids.

Silicone Rubber

Silicone rubber offers a broad temperature resistance and exceptional durability against ozone, weathering, and aging. However, compared to other elastomers, silicones tend to have less superior mechanical properties.

Despite this, they are often favored in applications where hygiene and sterile environments are of the most importance, like the food and beverage and medical industries.

MISUMI’s Wide Variety of Sealing Material

MISUMI offers a wide variety of sealing materials, including O-rings, at a competitive price and short lead times.

Check out MISUMI’s lineup and experience the convenience of our selection here.

About the Author

Michael Cox

Michael is the Associate Product Manager for the Fluid Power team at MISUMI and has been with the company for 6 years. He has a degree in Engineering from the University of Missouri. Before joining the Fluid Power team, Michael worked as an Associate Product Manager on the Industrial Electrical team.

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